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Forchron Mineral Processing

We want our client to benefit from the optimum value added through our services. Therefore our focus is to benefit the based on the way we approach costing, reliability, process availability / timing, productivity, utilization of equipment, profit driven & reducing unit costs of the operation (per ton etc).
Taking these measures into account, our services could be from start to finish, or at any stage of the project. 

These services include:

– Fabrication & Manufacturing
– Engineering / Design / Fabricate / On site installations.
– Resource development & compliance for financial markets
– Plant Concept Design and Detail Design & Engineering – including:
   Civils / Structural / Mechanical / Electrical / Buildings / Infrastructure etc.
– Plant Erection, Construction and Construction Management
– Plant Management
– Project Management
– Business Systems Implementation
   Metallurgical Accounting
– Operations: Labour / Management
– Process Design/Commissioning including:
   Crushing and Screening
   Material and water flow design
   Technical site assistance
– Maintenance planning
– Off-take agreements
– Environmental Services
– Licensing & Permits
– EPC / EPCM services
– Closure
– Demolition of old plant facilities

1) CONCEPT

Exploring and advising on potential opportunities

An investment concept is presented to us. We do basic testing and investigation that could develop the concept into a potential opportunity. Our professional team will indicate whether there is opportunity to further explore with access to the latest technology.

2) PRE FEASIBILITY STUDIES

Increasing the confidence & developing the potential opportunity

The potential opportunity is further defined and analysis is done to develop its potential. A full comparative evaluation is made, presenting several option, giving rise to one preferred option.

3) FEASIBILITY DEMONSTRATION / STUDIES

Demonstrating bankable viability

We design a business case and associated models, proving its technical and economical viability that could be presented to the financial markets. This phase inherently demonstrates a risk profile which determines if there is sufficient confidence to proceed to the next phase. A final decision is made. Our expertise in detailed engineering, design, financial expertise and defining of deliverables is applied here to guide decision making.

4) EXECUTION OF VIABLE PROJECT

Design, commissioning & managing

SITE MOBILISATION
Following approval for the project to proceed, we facilitate project execution planning, scheduling and resourcing in preparation for implementation. We invest the appropriate amount of time in establishing the processes, procedures and project controls that will be critical to effective management at implementation.

COMMISSIONING
We are experts in construction / commissioning and deliver on time and within budget.

OPERATIONAL STARTUP
The exact human and other resource capacity is put in place for production ramp-up and effective operation of the facility.

HANDOVER & REVIEW
Continuous improvement is our focus on any operation, whether we commissioned or whether it is existing.